Design of an Ankle Rehab Robot With a Compliant Parallel Kinematic Mechanism

Abstract

Abstract In this paper, we present the design of a novel ankle rehabilitation robot (ARR), called the Flex-ARR, that employs a compliant parallel kinematic mechanism (PKM) with decoupled degrees of freedom. The Flex-ARR is designed to collocate the biological center of rotation of the ankle with that of the robot’s center of rotation to allow natural ankle motion. While multiple ARR designs have been developed in research labs and some are commercially available, their clinical adoption has been limited because they do not emulate the natural motion of the ankle. The Flex-ARR leverages a unique PKM design that uses compliance to absorb minor misalignments between the center of rotation of the ankle and the robot, thereby allowing natural ankle motion. Also, because of its unique design, the PKM inherently accommodates variations in user foot sizes with minimal adjustments. The Flex-ARR is designed to provide multiple training modes that allow for both rehabilitation and assessment modalities. This paper provides a review of the literature to identify the key factors that have limited the clinical adoption of existing ARRs. Based on this, functional requirements and design specifications for an optimal ARR are defined. This is then used to develop a design strategy, followed by conceptual and detailed design.