Max Robotics — Global Service Robot Directory + US Certification

About

Russell DeVlieg is a pioneering engineer and researcher whose career has been defined by transforming industrial robotics into precision tools for aerospace manufacturing. His work centers on high-accuracy robotic drilling, milling, and assembly systems — areas where the unforgiving tolerances of aircraft construction demand innovations well beyond standard industrial capabilities. DeVlieg is perhaps best known for developing the ONCE (ONe-sided Cell End effector) robotic drilling system, first deployed on the F/A-18E/F Super Hornet wing and later evolved into second-generation platforms for trailing edge flap production — a foundational contribution that has garnered over 109 citations and shaped an entire generation of aerospace automation. A recurring theme throughout his research is overcoming the inherent accuracy limitations of serial-link articulated robots, which he addressed through innovations such as secondary axis encoders and CNC integration, enabling tolerances of ±0.25mm or better. His systems have been deployed on iconic programs including the Boeing 737, 777X, and various control surface assemblies, with work conducted in collaboration with Electroimpact and major aerospace manufacturers. With over 380 cumulative citations, DeVlieg's contributions have meaningfully advanced the adoption of flexible, accurate robotic automation across the global airframe assembly industry.