A Novel 4-DOF Parallel Manipulator H4

Abstract

Parallel manipulators have the advantages of high stiffness and low inertia compared to serial mechanisms. Based on the Steward-Gough platform architecture, a lot of 6-DOF mechanical devices have been proposed. The 6-DOF parallel manipulators suffer from a small workspace, complex mechanical design, and difficult motion generation and control due to their complex kinematic analysis. To overcome these shortcomings, the limited-DOF manipulator, which has fewer than 6 DOFs, can be found in many production lines. It is clear today that most attention has been paid to 3-DOF family among the limited-DOF parallel manipulators (Carretero, 2000). However, in many industrial situations, there is a need for equipment providing more than 3-DOFs. For example, for most pick-and-place applications in semiconductor manufacturing, at least 4 DOFs are required (3 translation to move the carried die from one point to the other, 1 rotation to adjust the orientation in its final location). A new family of 4-dof parallel manipulators called H4 that could be useful for high-speed pick-and-place applications is proposed by Pierrot and Company (Pierrot, 1999). The H4 manipulator offers 3 DOFs in translation and 1 DOF in rotation about a given axis. The H4 manipulator is useful for high-speed handling in robotics and milling in machinetool industry since it is a fully-parallel mechanism with no passive chain and able to provide high performance in terms of speed and acceleration. This chapter discusses the kinematic analysis of the H4 manipulator. In section 2, synthesis methods for designing H4 are presented, and various possible mechanical architectures of the parallel manipulator are exposed. Section 3 discusses the inverse and forward kinematics problem of H4. Section 4 deals with singularity analysis of H4 utilizing line geometry tools and screw theory. Section 5 concludes this chapter by providing the development tendency of the parallel manipulators.