Fuzzy fault tree analysis for controlling robot-related accidents involving humans in industrial plants: a case study

Abstract

Purpose In recent years, the application of robots in different industrial sectors such as nuclear power generation, construction, automobile, firefighting and medicine, etc. is increasing day by day. In large industrial plants generally humans and robots work together to accomplish several tasks and lead to the problem of safety and reliability because any malfunction event of robots may cause human injury or even death. To access the reliability of a robot, sufficient amount of failure data is required which is sometimes very difficult to collect due to rare events of any robot failures. Also, different types of their failure pattern increase the difficulty which finally leads to the problem of uncertainty. To overcome these difficulties, this paper presents a case study by assessing fuzzy fault tree analysis (FFTA) to control robot-related accidents to provide safe working environment to human beings in any industrial plant. Design/methodology/approach Presented FFTA method uses different fuzzy membership functions to quantify different uncertainty factors and applies alpha-cut coupled weakest t -norm ( <m:math xmlns:m="http://www.w3.org/1998/Math/MathML"><m:mrow><m:msub><m:mi>T</m:mi><m:mi>ω</m:mi></m:msub></m:mrow></m:math> ) based approximate fuzzy arithmetic operations to obtain fuzzy failure probability of robot-human interaction fault event which is the main contribution of the paper. Findings The result obtained from presented FFTA method is compared with other listing approaches. Critical basic events are also ranked using V -index for making suitable action plan to control robot-related accidents. Study indicates that the presented FFTA is a good alternative method to analyze fault in robot-human interaction for providing safe working environment in an industrial plant. Originality/value Existing fuzzy reliability assessment techniques designed for robots mainly use triangular fuzzy numbers (TFNs), triangle vague sets (TVS) or triangle intuitionistic fuzzy sets (IFS) to quantify data uncertainty. Present study overcomes this shortcoming and generalizes the idea of fuzzy reliability assessment for robots by adopting different IFS to control robot-related accidents to provide safe working environment to human. This is the main contribution of the paper.