Automated seam tracking system based on passive monocular vision for automated linear robotic welding process

Abstract

Welding is an important process in the industrial scenario, especially in the shipbuilding industry. This process is recognized by the laborious work and the hazardous work environment. The use of robots to automate the welding process can reduce the human interference and improve the productivity. This paper proposes a system for automated seam tracking based on passive monocular vision. The vision provides a data feedback to the automated robotic welding system allowing quality and productivity gains. A trajectory controller is developed to correct the robot's movement over the seam reference. The controller and a visual algorithm to find the seam reference in a real Gas Metal Arc Welding (GMAW) process are presented. The proposed system allows the automated seam tracking, the trajectory control of the welding torch, and a higher automation level in linear robotic welding. The capabilities of the method is evaluated using a commercial linear welding robot showing its viability.