Prolonging rubber fatigue life using hysteresis of strain-induced crystallization of natural rubber

Abstract

Recently, soft robots have attracted considerable attention; however, they often undergo large deformations. Thus, their lifespans are critical issues. Therefore, this study proposes a novel method for extending the lives of rubber materials. We extend the fatigue life of rubber materials by focusing on the hysteresis of the strain-induced crystallization characteristics of rubber. Strain-induced crystallization is a phenomenon wherein rubber molecules exhibit crystal structures by elongation. These crystal structures are generated by elongation and disappear with relaxation. However, hysteresis occurs in both the generation and disappearance processes. Therefore, if the rubber is not completely relaxed, the disappearance of the crystal layers is slowed by hysteresis, and the formation of cracks is hindered. Herein, we select two types of rubbers: those exhibiting strain-induced crystallization characteristics (natural rubber (NR)) and those that do not (styrene-butadiene rubber (SBR)). First, wide-angle X-ray diffraction is used to confirm the formation of crystal layers under stretching for both types of rubbers. Fatigue life test is conducted using rectangular test pieces made of NR and SBR by repeated tensile tests. Subsequently, a fatigue life test is conducted for a straight-fiber-type pneumatic artificial muscle prepared by NR and SBR. The results reveal that the fatigue life is approximately 100 times longer than normal, thereby confirming the effects of prolonging the fatigue life using the hysteresis of strain-induced crystallization.