Reconfigurable Monitoring System for Time-Frequency Analysis on Industrial Equipment Through STFT and DWT

Abstract

Nowadays industry pays much attention to prevent failures that may interrupt production with severe consequences in cost, product quality, and safety. The most-analyzed parameters for monitoring dynamic characteristics and ensuring correct functioning of systems are electric current, voltage, and vibrations. System-on-chip (SoC) design is an approach to increase performance and overcome costs during equipment monitoring. This work presents the design and implementation of a low-cost SoC design that utilizes reconfigurable hardware and a customized embedded processor for time-frequency analysis on industrial equipment through short-time Fourier transform and discrete wavelet transform. Three study cases (electric current supply to an induction motor during startup transient, voltage supply to an induction motor through a variable speed drive, and vibration signals from industrial-robot links) show the suitability of the proposed monitoring system for time-frequency analysis of different signals in distinct industrial applications, and early diagnosis and prognosis of abnormalities in monitored systems.