Identification of Minimally Restrictive Assembly Sequences using Supervisory Control Theory

Abstract

Modern assembly processes require flexibility and adaptability to handle increasing product variety and customization. Traditional assembly planning methods often prioritize finding an optimal assembly sequence, overlooking the requirements of contemporary manufacturing. This work uses Supervisory Control Theory to systematically generate all feasible assembly sequences while ensuring compliance with precedence and process constraints. By synthesizing a controllable, non-blocking, and minimally restrictive supervisor, the proposed method guarantees that only valid sequences are allowed, balancing flexibility and constraint enforcement. The obtained sequences can serve as a basis for further optimization or exception management, improving responsiveness to disruptions.