Experimental design of 4-point supported belt robot for sanding large convex surfaces

摘要

Abstract In general, sanding robots that move as if drawing a line along a surface are mainly used when sanding objects with a large area; however, they require a long working time, and it is difficult to secure a uniform sanded area. This study focuses on large-area sanding robots, such as those for ships, storage tanks, and tank lorries, and proposes an adaptive belt tension robot equipped with a 4-point supported belt mechanism capable of sanding variable curved surfaces. In addition, a sanding normal force prediction formula is proposed to describe the sanding performance of the contact surface. This equation consists of the concentrated load function due to the belt movement and the normal force due to the vertical and horizontal elongation of the belt. A video image analysis was performed to calculate the sanding area. Therefore, we determined whether the area was uniformly sanded. The dimensions of the test bench (W $$\times $$ <mml:math xmlns:mml="http://www.w3.org/1998/Math/MathML"> <mml:mo>×</mml:mo> </mml:math> D $$\times $$ <mml:math xmlns:mml="http://www.w3.org/1998/Math/MathML"> <mml:mo>×</mml:mo> </mml:math> H) were 1700 mm $$\times $$ <mml:math xmlns:mml="http://www.w3.org/1998/Math/MathML"> <mml:mo>×</mml:mo> </mml:math> 1450 mm $$\times $$ <mml:math xmlns:mml="http://www.w3.org/1998/Math/MathML"> <mml:mo>×</mml:mo> </mml:math> 900 mm. Experiments were performed using the proposed techniques on convex specimens with radii of 725, 1000, and 2100 mm. The sanding performance was improved by 43 $$\%$$ <mml:math xmlns:mml="http://www.w3.org/1998/Math/MathML"> <mml:mo>%</mml:mo> </mml:math> compared with that of a general belt-sanding robot.