Fiber Tensioning Systems in a Robotized Winding Procedure for Composite Materials Building Processes

Abstract

The winding process of carbon fiber is not a new concept, but until now only a few studies have been made in carbon fiber tensioning and winding on complex shapes. The main purpose of the article is to analyze the possibility to conduct the carbon fiber winding using two industrial robots connected as master slave, one to realize the winding and the other to hold and rotate the mandrel, using an own design of an automatic fiber tensioning tool. To have control of the system a force transducer was implemented. The measured force was used to make trajectory adjustments for the robots, having a predefined trajectory. The results obtained from the experimental tests showed that the winding process with two robots and a tensioning system can realize fiber windings with variable tension in molds with complex configurations (3D) of the winding paths. In this way, compact structures of the constantly tensioned fiber bundle can be obtained, according to product requirements.