Optimization of the Lean Production Process Using the Virtual Manufacturing Cell

Abstract

The most important element of the production process is the optimization of the conducted operations. It is particularly important for the lean production process. In the paper is presented the analysis of the optimization approach using the CAE systems, the multi-agents systems (MAS) and the distributed robotics (DR) systems. Using the CAE techniques it is possible to elaborate the virtual environment in which the manufacturing cell is designed. The interaction between the virtual model and the process rule base allow improving the design of the existing standard machining technology. The MAS approach let to create the structure of the manufacturing process, taking into account both the machining stands and transport units according to the elaborate technological process. Finally the utilization of the DR approach for the optimization of transport operations including the heuristic algorithms. Moreover in the paper are presented the results of the investigations of analyzed problem on the base of complex production line for the cylindrical elements. The simulations and other analysis have been conducted in advanced computer systems. Also the basic relation between mentioned systems are discussed.